What caused poor refrigerating efficiency ?

What caused poor refrigerating efficiency?

Sometimes when we use a chiller, but the temperature could not be lower, or After cooling down to a certain temperature, it won’t go down anymore. Let's talk What caused the poor refrigerating efficiency ?


1. Refrigerant leakage

[fault analysis] After the refrigerant leak in the system, the cooling capacity is insufficient, the suction and exhaust pressure are low, and the expansion valve can hear much larger intermittent “squeak” air flow than usual.The evaporator is not frosted or with a small amount of frosting. If the expansion valve hole is enlarged, the suction pressure remains unchanged.After the shutdown, the equilibrium pressure in the system is generally lower than the saturation pressure corresponding to the same ambient temperature.


2. Too much refrigerant is filled after maintenance
[fault analysis] When the refrigerating dose filled in the refrigeration system after maintenance exceeds the capacity of the system, the refrigerant will occupy a certain volume of the condenser, reduce the heat dissipation area, and reduce its refrigeration efficiency. Generally, the suction and exhaust pressure are higher than the normal pressure value, the evaporator is not frosted, and the temperature in the warehouse is slow.


3. Air in the refrigeration system

[fault analysis] The air will reduce the refrigeration efficiency in the refrigeration system. The prominent phenomenon is the increase of suction and exhaust pressure (but the exhaust pressure has not exceeded the specified value). The temperature of the compressor at the inlet of the condenser is significantly increased.


4. Low compressor efficiency

[fault analysis] The low efficiency of refrigerating compressor refers to the reduction in the response of refrigerating volume due to the decrease of the actual exhaust volume under the condition that the working condition remains unchanged.This phenomenon usually occurs on compressors that have been used for a long period of time, with large wear and tear, large clearance of all components, and decreased sealing performance of air valves, which results in the decrease of actual air discharge.


5. The surface of evaporator is frosted too thick
[fault analysis] Long-term use of cold storage evaporator should be regularly defrosted. If the frost is not defrosted, the frost layer on the evaporator tube becomes thicker and thicker. When the whole pipeline is encased in transparent ice, the heat transfer will be seriously affected, causing the temperature in the reservoir to fall below the required range.


6. There is frozen oil in the evaporator pipeline
[fault analysis] During the refrigeration cycle, some frozen oil remains in the evaporator pipeline. After a long period of use, a large amount of oil remains in the evaporator, which will seriously affect its heat transfer effect and lead to poor refrigeration.


7. The refrigeration system is not smooth
[fault analysis] Because the refrigeration system is not clean, after several hours of use, the dirt is gradually silted up in the filter and some mesh holes are blocked, resulting in the reduction of refrigerant flow and affecting the refrigeration effect.
In the system the expansion valve, the compressor suction nozzle at the filter screen also has a small plug phenomenon.


8. The filter is blocked
[fault analysis] When the desiccant is used for a long time, it becomes paste to seal the filter, or the dirt gradually accumulates in the filter, causing blockage.


9. Leakage of refrigerant in the expansion valve sensible temperature package
[fault analysis] After the leakage of the temperature sensor in the expansion valve’s temperature sensor package, two forces under the diaphragm push the diaphragm upward. It is the valve hole closed.


10. Cold air cooling condenser has poor cooling effect in the cold storage
[fault analysis]
⑴The fan is not on.
⑵Parliamentary fan motor damaged.
⑶Torque fan reverse.
⑷high ambient temperatures (40 ℃ above).
⑸Flow of condenser cooling fins blocked by oil and dust.


11. The cooling effect of water-cooled condenser is poor
[fault analysis]
⑴The cooling water valve is not opened or opened too small, and the inlet pressure is too low
⑵Potassium water regulating valve fails.
⑶The scale on the wall of the condenser pipe is thicker.


12. Too much refrigerant is added into the system
[fault analysis] Too many refrigerants lead to a significant increase in the exhaust pressure, exceeding the normal value.


13. Residual air in the system
[fault analysis] The air circulation in the system will lead to excessive exhaust pressure, high exhaust temperature, hot exhaust pipe, poor refrigeration effect, the compressor will operate soon, and the exhaust pressure will exceed the normal value.


14. Stop when the suction pressure is too low
[fault analysis] When the suction pressure in the system is lower than the set value of the pressure relay, its contact action will cut off the power supply.


15. The temperature controller is out of control
[fault analysis] The thermostat fails to adjust or the temperature sensor package is improperly installed.


16. Sudden stop caused by other reasons
[fault analysis] In the process of use and maintenance, it is often necessary to open, close the exhaust, inhale, and store the liquid, etc.


What is a industrial chiller ?

Industrial chillers are one type of chillers, and chillers can be divided into air-cooled chillers and water-cooled chillers.


Water chiller is a kind of water cooling equipment, which can provide constant temperature, constant current and constant pressure cooling equipment. The principle of the chiller is to inject a certain amount of water into the internal water tank of the machine, and the water is cooled by the chiller refrigeration system, and then a water pump inside the machine injects low-temperature frozen water into the equipment that needs to be cooled, and the chilled water will heat the internal heat of the machine. Take it away and return the high-temperature hot water to the water tank to cool down again. In this way, it is circulated and exchanged and cooled to achieve the effect of cooling the equipment.


In industrial applications, chilled water or other liquid cooling pumps are passed through processes or laboratory equipment. Industrial chillers are used in various industries to control the cooling of products, mechanisms and factory machinery. They are commonly used in injection and blow molding in the plastics industry, metal processing cutting oils, welding equipment, die-casting and machining, chemical processing, pharmaceutical formulation, food and beverage processing, papermaking, cement processing, vacuum systems, X-ray diffraction, electric power Supply and power stations, analytical equipment, semiconductors, compressed air and gas cooling. They are also used to cool high heat energy, such as MRI machines and laser specialized engineering projects, and in hospitals, hotels and campuses. The chillers for industrial applications can be centralized, and each chiller can meet multiple needs for cooling, or be dispersed in each application or device with its own chiller. Each method has its advantages. It may also have a combination of central and decentralized chillers, especially when the cooling requirements are the same for certain applications or use points, but not all.


Distributed chillers have a small area (cooling capacity) usually from 0.2 tons to 10 tons. Central chillers generally have a capacity ranging from 10 tons to hundreds or thousands of tons.

Chilled water is used to cool and dehumidify the air in large-scale commercial, industrial and institutional alliance (CII) facilities. The chiller can be water-cooled, air-cooled, cooled or evaporatively. The use of water-cooled chillers is incorporated into cooling towers, which improves the cooling' thermodynamic efficiency compared to air-cooled chillers. This is due to the high temperature or the wet bulb temperature of the nearby air, rather than repelling the high, sometimes much higher, dry bulb temperature. Evaporatively chillers provide better efficiency than air cooling, but lower than cold water.


Several aspects of the chiller should be paid attention to:


1. Selection of model size of chiller for injection molding machine

When used as a mold cooling of an injection molding machine, it can be calculated according to the injection volume of the injection molding machine. Generally, a 1HP chiller is used for every 6 ounces of injection volume. For example, the customer’s factory is 100T (5.5OZS)×3; 150T(12OZS)×4 units; 200T(23OZS)×3 units; the required chiller size is (5.5×3+12×4+23×3)/6=22.25, that is, a 25HP chiller. When used for cooling of other equipment, it depends on the specific flow rate of the cooling water circulation.


2. Selection of the insulation water tank and water pump of the chiller

Sometimes according to the actual situation of the customer's factory, the box-type chiller may also require an external pump. At this time, the additional pump model must have the same power as the pump that comes with the chiller. If the 10HP box-type chiller comes with a pump power of 2HP, when the pump is added, it must also be 2HP.


3. The temperature of the return water of the chiller should not be higher than 40 degrees. The higher the return water temperature, the greater the damage to the compressor.


Scope of application


Plastic industry: Accurately control the mold temperature of various plastic processing, shorten the plastic molding cycle, and ensure the stability of product quality.

Electronics industry: Stabilize the molecular structure of electronic components on the production line, improve the qualification rate of electronic components, and apply to the ultrasonic cleaning industry to effectively prevent the volatilization of expensive cleaning agents and the damage caused by volatilization.

Electroplating industry: control the electroplating temperature, increase the density and smoothness of the plated parts, shorten the electroplating cycle, increase production efficiency, and improve product quality.

Machinery industry: Control the oil temperature of the oil pressure system, stabilize the oil temperature and oil pressure, extend the oil quality use time, improve the efficiency of mechanical lubrication, and reduce wear.

Construction industry: supply chilled water for concrete, make the molecular structure of concrete suitable for construction purposes, and effectively enhance the hardness and toughness of concrete.


Vacuum coating: control the temperature of the vacuum coating machine to ensure the high quality of the coated parts.

Food industry: used for high-speed cooling after food processing to adapt to packaging requirements. In addition, there are control of the temperature of fermented food and so on.

Pharmaceutical industry: In the pharmaceutical industry, it is mainly used to control the temperature control of fermented drugs. Pharmaceutical companies should make full use of chiller equipment, continue to strengthen technological innovation based on their advantages, and enhance the cost-effectiveness of chillers, so as to better serve the pharmaceutical sector.

 


Working Principle of the water chiller

Chillers are divided into air-cooled chillers and water-cooled chillers. The working principle diagram of air-cooled chillers is as follows

working principle of air-cooled chiller


Working Principle of air-cooled chiller

The air-cooled chiller uses a shell and tube evaporator (or tank with coil) to exchange heat between water and refrigerant. The refrigerant system absorbs the heat load from the water and cools the water to produce cold water. The heat is brought to the finned condenser through the action of the compressor. Then it is lost to the outside air by the cooling fan (wind cooling)


Features of air-cooled chillers

1The air-cooled chiller does not need to be installed with a cooling water tower and is suitable for environments with poor impurities. (It is easy to mix impurities in the cold water tower, and the dust will block the cooling water circulation loop, causing the cooling capacity to drop).

2Air-cooled chillers are most suitable for areas with poor water quality, and can save other accessories for chillers.

3With a large-capacity condenser, it can be easily operated even in heat.

4Minimize floor space and easy installation

5The air-cooled chiller adopts a top-out air design.

The working principle diagram of the water-cooled chiller is as follows:

water-cooled chiller working principle

Schematic diagram of the principle and flow of water-cooled chillers

The water-cooled chiller uses a shell and tube ( or tank with coil ) evaporator to exchange heat between water and refrigerant. The refrigerant system absorbs the heat load of the water and cools the water to produce cold water. The heat is brought to the shell and tube condenser through the action of the compressor. The refrigerant exchanges heat with the water, so that the water absorbs the heat and then takes the heat out of the cooling tower through the water pipe to dissipate (water cooling)


Features of water-cooled chillers:

1. High-quality compressors are the heart of industrial chillers (brand-new original compressors from Europe, America and Japan, with built-in safety protection, low noise, power saving and durability).

2. The box-type evaporator has a built-in automatic water replenishment device, which saves the need for the expansion water tank in the engineering installation to facilitate installation and maintenance, and is suitable for special occasions such as large temperature difference and small flow.

3. The water-cooled condenser is made of the latest high-efficiency externally threaded copper pipe, with large heat dissipation and small size. Using the latest CAD/CAM processing technology, with CNC machining center to complete the production, compact structure, high reliability, beautiful appearance, high efficiency and energy saving.

4. Industrial chiller unit configuration: equipped with a single-chip control system, built-in compressor dryer filter and expansion valve, maintenance hand valve interface and other devices, to ensure the reliable and safe operation of the machine to facilitate maintenance and repair.

5. The multi functional operation panel of the industrial water chiller is equipped with ammeter, control system insurance, compressor switch button, water pump switch button, electronic temperature controller, various safety protection fault lights, unit start-up and operation indicator, simple operation and convenient use . Industrial chiller unit configuration: equipped with a single-chip control system, built-in compressor drying and expansion valve, maintenance hand valve interface and other devices, to ensure the reliable and safe operation of the machine, and facilitate maintenance and repair.

Selecting the Right Chiller for Your Process – What We’ve Learned at OUMAL

In industrial production, stable process cooling isn’t just a support function — it’s often the difference between smooth operation and costly downtime. At OUMAL Refrigeration Machinery Co., Ltd, we’ve worked with customers across injection molding, extrusion, thermoforming, and more. Over time, one thing has become clear: choosing the right chiller matters.

Not All Cooling Needs Are Created Equal
Different industries — even different machines — have very different cooling requirements. For example, a customer running a small injection molding line may only need a compact 8 ton chiller to maintain mold temperatures within a tight range. These chillers are space-efficient and offer precise control, making them a practical choice for localized cooling tasks.

On the other hand, when the scale increases or when multiple machines share a cooling circuit, something like a 15 TR chiller tends to be a better fit. We’ve seen these used successfully in mid-sized production lines where reliability and steady performance are non-negotiable.

For large plants, especially those operating around the clock, a 100 ton water cooled chiller can provide both capacity and energy efficiency. Water-cooled systems require more infrastructure — including cooling towers and proper piping — but in return, they offer stable performance in high ambient environments and over long production runs.

Built for Industry, Backed by Experience
What sets OUMAL apart is not just the equipment itself, but the way we build around customer needs. Our manufacturing team can handle a wide range of options and customizations, which means the chiller you receive isn’t off-the-shelf — it’s made to work the way you do.

We’ve served customers in over 20 countries, including the US, Australia, Saudi Arabia, Vietnam, and Brazil. The variety of applications we’ve supported — from blown film to compound mixing — gives us the insight to ask the right questions before making a recommendation. Our goal is always to match cooling performance with process demand, rather than over- or under-sizing.

Long-Term Value Comes from the Right Start
One thing we often remind our partners: a properly selected chiller does more than control temperature. It protects your equipment, shortens your cycle times, and helps maintain product consistency. That’s especially important in processes where a few degrees can mean the difference between a good batch and scrap.


Whether you’re starting with a single machine or upgrading an entire line, OUMAL is ready to help you choose wisely — whether that’s an 8 ton, 15 TR, or 100 ton water cooled chiller.


China chiller manufacturer

What Is an Air Cooled Chiller – A Practical Explanation from the Factory Floor

When someone new joins our engineering team, one of the first questions they usually ask is: “So what’s the difference between air cooled and water cooled chillers—and which one’s better?”


It’s a good question. And after installing, maintaining, and even troubleshooting both systems in dozens of customer factories, here’s how we usually explain it.


Let’s Start with the Basics

An air cooled chiller is essentially a cooling unit that uses ambient air to remove heat from a circulating liquid—usually water or a water-glycol mix. It's often used to keep production equipment or buildings at a stable temperature.

There’s no need for a cooling tower or a complex water pipeline. It uses built-in fans to get the job done.

This setup is widely chosen in:

  • Injection molding plants

  • Food packaging lines

  • Laser processing workshops

  • HVAC systems for commercial buildings

If you’ve got space outside and want to avoid dealing with water quality issues, air cooled is probably the better call.

air cooled screw chiller

What’s Inside the Unit?

Rather than listing textbook components, here’s what we see under the cover of atypical air cooled water chiller we ship:

  • A compressor that acts like the system’s engine

  • An evaporator that draws heat out of your process water

  • A condenser with aluminum fins, cooled by strong fans

  • An expansion valve to adjust refrigerant pressure

  • A control panel—the brain of the system

Some models include water pumps and tanks. Others are modular—you can connect them to existing infrastructure.


Here’s How It Works (Simplified)

Let’s say you’re using a CNC machine that heats up during operation. Here’s how the air cooled chiller steps in:

  1. The warm water comes back from the CNC.

  2. It enters the evaporator inside the chiller.

  3. The refrigerant in the evaporator absorbs that heat and turns into a gas.

  4. The gas gets compressed—its temperature and pressure rise sharply.

  5. That hot gas goes through the condenser. Fans blow outside air across coils, removing the heat.

  6. The refrigerant turns back into a liquid, and the cycle repeats.

Your machine keeps running cool—and you don’t need a water tower or much operator attention.


Why Do Customers Choose Air Cooled Units from Us?

Some of our long-term clients choose air cooled chiller systems for one reason: they just work.
Even without an in-house technician, these systems are straightforward to install, easy to control, and rarely break down when used correctly.

Clients also appreciate that we offer:

  • Tailored sizing based on actual load

  • Remote monitoring options

  • Short lead times, even for custom orders

  • Reliable after-sales support (yes, even overseas)


As a practical air cooled chiller supplier, we’re not here to sell what’s biggest or most expensive—we help customers find what runs stably for years.

Application of hot melt adhesive automatic scraper

In modern manufacturing, hot melt adhesive is widely used in various industries, including packaging, woodworking, electronics, and automobiles. However, the traditional manual scraping gun method has some inconveniences in large-scale production, such as low production efficiency and high labor costs. In order to overcome these challenges, engineers have developed hot melt adhesive automatic scraping gun technology, providing companies with a tool to improve efficiency and reduce costs.


Limitations of traditional manual scraper guns

In traditional hot melt adhesive applications, workers need to manually bring the hot melt adhesive gun close to the target surface and manually control the spraying and scraping process of the hot melt adhesive. This method has several disadvantages. First, the manual scraper gun needs to be repeatedly positioned and controlled, and the errors caused by this are difficult to avoid, resulting in uneven coating and unstable quality. Second, long-term use of manual scrapers can easily cause worker fatigue and reduce worker work efficiency. In addition, manual scrapers also cause waste of hot melt adhesive because operators often find it difficult to accurately control the amount of hot melt adhesive used.


Advantages of hot melt adhesive automatic scraper

In order to solve the problems of traditional manual scraper, automation technology is gradually applied to the hot melt adhesive field. The hot melt adhesive automatic scraper system consists of a coater, a sensor and a control system. The coater can spray the hot melt adhesive evenly onto the target surface through precise control. At the same time, the sensor can monitor the shape and state of the target surface and automatically adjust the height and speed of the scraper to ensure the consistency and accuracy of the coating. The control system can realize the automated hot melt adhesive scraper process according to the preset parameters and process requirements.


Application fields of hot melt adhesive automatic scraper

Hot melt adhesive automatic scraper technology has been widely used in many industries. In the packaging field, it is used in carton sealing, bag sealing, tape bonding and other links to improve production speed and quality stability. In the woodworking industry, hot melt adhesive automatic scraper can be used in furniture manufacturing, board bonding and other processes to improve production efficiency and product quality. In the electronics industry, automatic scrapers can be used in circuit board assembly, component packaging and other processes to improve work efficiency and reliability. In the automotive manufacturing field, hot melt adhesive automatic scraper can be used in body sealing, interior bonding and other processes to improve bonding effect and product reliability.


The application of hot melt adhesive automatic scraper technology has brought great benefits to all walks of life. It can improve production efficiency, reduce labor costs, ensure the consistency of coating quality, and reduce the waste of hot melt adhesive. With the continuous development of automation technology, hot melt adhesive automatic scraper will be used in a wider range of fields and continue to create greater economic benefits and development opportunities for enterprises.

hot glue gun nozzle


glue spray gun

slot die coating die

glue module dispenser

hot melt coating machine

Carbonization problem in the use of hot melt adhesive machine effective prevention and treatment methods

As an efficient and convenient bonding equipment, hot melt adhesive machine is widely used in packaging, textile, automobile manufacturing and other fields. However, in actual use, hot melt adhesive machine often encounters a thorny problem - carbonization. The generation of carbonization not only affects the normal operation of the equipment, but may also lead to product quality degradation or even equipment damage. Therefore, understanding how to effectively prevent carbonization, the impact of carbonization on use, and the correct treatment method after carbonization is crucial to ensure the stability of the hot melt adhesive machine and extend its service life.


Carbonization is mainly caused by the following factors:

· Too high temperature: Hot melt adhesive needs to melt at a certain temperature, but if the temperature is set too high or the equipment is in a high temperature state for a long time, it will cause the colloid to decompose.

· Too long residence time: The hot melt adhesive stays in the heating system for too long and fails to be discharged in time, which is prone to oxidation and decomposition.

· Air ingress: If the equipment is not well sealed, oxygen in the air enters the adhesive tank or pipe, which will accelerate the oxidation reaction of the colloid.

· Material problem: Some types of hot melt adhesives are sensitive to high temperatures and are more prone to carbonization.

· Equipment aging: Hot melt adhesive machines that have been used for a long time may have problems such as aging of heating elements and failure of temperature control systems, which may lead to abnormal temperature increases.


In order to reduce the occurrence of carbonization of hot melt adhesive machines, the following are some practical preventive measures:

1. Reasonable temperature control

· Set the appropriate heating temperature according to the type of hot melt adhesive used. It is generally recommended to control the temperature at the lower limit of the recommended range to reduce the risk of colloid decomposition.

· Regularly check whether the temperature control system is accurate to avoid abnormal temperature rise due to equipment failure.


2. Shorten the residence time of colloid

· During the production process, minimize the residence time of hot melt adhesive in the heating system. The production process can be optimized to speed up the flow rate of colloid and reduce the time the colloid is exposed to high temperature.

· If the equipment is out of use for a long time, the residual colloid in the glue tank and pipeline should be cleaned in time to avoid carbonization due to long-term standing.


3. Maintain the tightness of the equipment

· Ensure that the hot melt adhesive machine's adhesive tank, pipes, nozzles and other parts are well sealed to prevent air from entering and contacting the adhesive.

· For open-design equipment, consider installing a dust cover or using an inert gas (such as nitrogen) for protection to reduce the occurrence of oxidation reactions.


4. Regularly maintain the equipment

· Regularly check the heating elements, temperature control system and pipe connections of the hot melt adhesive machine to ensure that the equipment is operating normally.

· When cleaning the adhesive tank and pipes, the residual colloid should be thoroughly removed to avoid excessive accumulation and carbonization.


5. Choose high-quality hot melt adhesive

· Different types of hot melt adhesives have different tolerance to high temperatures. It is recommended to choose products with good stability and anti-aging properties.

· When changing the brand or model of hot melt adhesive, be sure to test it first to ensure that it is compatible with the existing equipment.


6. Pay attention to the frequency of adding glue

·During the production process, hot melt glue should be added in an appropriate amount according to actual needs to avoid adding too much glue at one time, which will cause some glue to be carbonized due to long-term non-use.



Once carbonization is found in the hot melt adhesive machine, the following steps should be taken in time to deal with it:

1. Stop the equipment immediately

·When carbonization is detected, the hot melt adhesive machine should be turned off immediately and the heating operation should be stopped to prevent further carbonization.

·Cut off the power supply and wait for the equipment to cool down completely before proceeding with the subsequent operation


2. Clean carbides

· Use special tools or chemical cleaning agents to remove carbides on the adhesive tank, pipes and nozzles.

Common cleaning methods include:

o Mechanical cleaning: Use scrapers, brushes and other tools to manually remove carbides, which is suitable for mild carbonization. o Chemical cleaning: Select a cleaning agent suitable for hot melt adhesive materials (such as professional adhesive remover), inject it into the equipment and soak it for a period of time, and rinse it with clean water after the carbides soften.

o High temperature burning: For stubborn carbides, high temperature burning can be used for cleaning, but it is necessary to control the temperature to avoid damaging equipment components.


3. Check the equipment condition

· After cleaning, carefully check whether there is wear or damage to the glue tank, pipes and nozzles. If necessary, replace damaged parts in time to ensure the normal operation of the equipment.

· Check the performance of the heating elements and temperature control system to ensure that they are working properly.


4. Recalibrate the temperature setting

· Before restarting the equipment, recalibrate the temperature setting to ensure that it meets the requirements for the use of hot melt adhesive.

· Perform a trial run to observe whether the equipment is operating normally and whether the glue flows out evenly.


5. Strengthen daily maintenance

· Analyze the causes of carbonization problems that have occurred and formulate improvement measures to avoid similar situations from happening again.

· Strengthen the daily maintenance of equipment, clean the rubber tank and pipelines regularly, and ensure that the equipment is always in good condition.



Elastic string baby diaper module introduction

The elastic string glue gun is specially developed and designed for the rubber application of sanitary napkins and diaper products. It has the advantages of uniform, delicate and strong covering power. It adopts an air-on-air-off design, which is responsive and reliable. Built-in filter can reduce failures caused by clogged nozzles. Built-in imported high-quality sealed structural components ensure stable operation and long-lasting durability of the gun body. The solenoid valve of the gun body can be powered by DC24V or AC220V according to the user's requirements. Can be modified and applied to other brands of hot melt adhesive equipment according to user requirements.



1. Application of the latest design concepts and balancing technology: Adopting the most advanced design concepts and balancing technology may mean higher work efficiency and a better user experience.


2. Increase the service life of the gun body and reduce maintenance: By improving the design and using high-quality components, the service life of the gun body is increased and maintenance costs are reduced accordingly.


3. Imported core components: The use of imported core components can improve the overall quality and stability of the spray gun, thereby extending its life and improving performance.


4. The number of glue breaks is as high as 3600 times/minute: This shows that the spray gun is fast and reliable in operation and is suitable for mass production needs.


5. Winding glue spraying method: ensure that each rubber band is firmly fixed within 360 degrees, improving product quality and efficiency.


6. High-efficiency and powerful back-extraction module: it can cleanly disconnect the glue, avoid unnecessary impurities or tailing, and ensure production quality.


7. Dual guide function: ensures that each rubber band can be wound accurately, avoiding waste and errors, and improving production efficiency and quality.


hot melt glue system

Electric Cordless glue gun

Hot glue applicator

Hot melt adhesive gun


Innovative application of hot melt adhesive machine in paperboard industry

Hot melt glue machine is a common industrial equipment, widely used in carton packaging, cardboard manufacturing and other industries. It heats the solid glue block to convert it into molten glue, and then applies the glue to the cardboard by spraying or coating to achieve the bonding effect. The following will introduce the application of hot melt glue machine on cardboard.


1. Cardboard packaging: Hot melt glue machine plays the role of bonding cardboard in cardboard packaging. When making cartons, the cardboards need to be firmly connected to ensure that the structure of the carton is strong and can withstand heavy objects and vibrations during transportation. The hot melt glue machine can spray hot melt glue on the seams of the cardboard or other locations that need to be bonded. The glue liquid quickly cools to form a strong bonding layer, which firmly connects the cardboards together.


2. Cardboard repair: During cardboard packaging or carton transportation, the cardboard may be damaged or cracked due to external impact or other reasons. The hot melt glue machine can glue the damaged parts together by spraying hot melt glue, repair the damage of the cardboard, and maintain the integrity and service life of the cardboard.


The application of hot melt glue machine on cardboard has the following advantages:

1. High efficiency: The hot melt glue machine can quickly melt the solid glue block into a molten liquid, and the glue liquid quickly cools down after contacting the cardboard to form a strong adhesive layer. This high efficiency can improve production efficiency and reduce downtime in the process.

2. Uniform coating: The hot melt glue machine can achieve uniform spraying or coating of the glue liquid, ensuring that all parts of the cardboard can be fully bonded. This is very important for quality control in the cardboard manufacturing and packaging process.

3. Environmental protection: The hot melt adhesive used in hot melt adhesive machines is usually made of environmentally friendly materials, does not contain organic solvents and volatile organic compounds, and does not pollute the environment.


Hot melt adhesive machine provides a reliable bonding solution and is widely used in carton packaging, cardboard manufacturing and other industries, providing reliable packaging materials for product transportation and protection.

hot melt glue machine

hot melt glue machine

hot melt glue machine


Innovative Applications of Hot Melt Glue Machines

Hot melt glue machines are versatile tools widely used in various industries and for numerous applications. These machines have found innovative applications that have revolutionized the way we approach tasks requiring adhesion and precise bonding.


One of the most notable innovations in the application of hot melt glue machines is in the realm of packaging. Traditionally, packaging processes relied on adhesives that required drying time, leading to inefficiencies in production lines. However, hot melt glue machines offer a faster alternative that bonds instantly upon contact, significantly speeding up packaging operations and improving overall efficiency.


Another area where hot melt glue machines have made a significant impact is in the field of woodworking. These machines are now commonly used in woodworking shops for tasks such as edge banding, furniture assembly, and veneer application. The precise application of hot melt adhesive ensures strong and durable bonds, making it an indispensable tool for carpenters and woodworkers.


Beyond traditional industries, hot melt glue machines have also found innovative applications in fields such as crafts and DIY projects. Crafting enthusiasts use these machines to create intricate designs, attach embellishments, and assemble various materials with ease. The precision and control offered by hot melt glue machines make them essential tools for artists and hobbyists looking to bring their creative visions to life.


Moreover, hot melt glue machines have found applications in the medical industry, particularly in the assembly of medical devices and equipment. The sterile nature of hot melt adhesives, coupled with the ability to create strong bonds quickly, makes them ideal for medical applications where precision and reliability are paramount.


In conclusion, hot melt glue machines have evolved beyond simple tools for basic adhesion tasks to become indispensable assets in a wide range of industries. Their ability to provide instant bonding, precision application, and versatility have led to innovative applications that continue to push the boundaries of what is possible. As technology advances and new materials are developed, the applications of hot melt glue machines are likely to expand even further, driving innovation across multiple sectors.

Hot melt adhesive machine

Glue Barrel/Glue Tank

Glue Discharge Controller

Corded Hot Glue Gun

hot glue fiber nozzle

hot glue tube pipe hose