VisCount Desktop Vision Counting Machine – VST Series Overview

VisCount Desktop Vision Counting Machine – VST Series Overview

The VisCount VST Series desktop vision counting machines were developed directly in response to real customer needs across warehouse management and production environments

  • Compact footprint for limited workspace
  • Easy operation with minimal training
  • Portable and flexible deployment
  • Incoming material verification and outbound counting
  • Ideal for warehouse inventory counting
  • Helps reduce labor and procurement costs


Industry Breakthrough: VST4-1 “No Setup” Vision Counting Machine

In 2024, VisCount introduced a disruptive innovation — the VST4-1 desktop vision counting machine, featuring globally leading “No Setup” technology. Unlike traditional systems that require programming or parameter adjustment, VST4-1 enables:

  • True setting-free operation
  • Instant use for new parts
  • 4-channel automatic counting and packaging
  • Significantly improved efficiency and usabilityVST4-1 vision counting machine

This model redefines compact counting equipment by combining small size + high automation + zero setup.


VST-1: Dedicated Total Counting Solution
Based on the VST4-1 platform, VisCount developed the VST-1, a simplified single-channel model designed specifically for total quantity counting.
Key advantages:

  • Optimized for warehouse inventory counting
  • Simpler structure, higher stability
  • No packaging function, focused on counting accuracy
  • Widely used in industries such as: Aerospace, Automotivemanufacturing, Garment accessories
    VST-1 vision counting machine


VST4-2: Enhanced Compatibility for Larger Parts

With increasing demand for broader material compatibility, the VST4-2 was introduced.
Compared to VST4-1, it offers:
  • Wider size range for counting and packaging
  • Maintains compact desktop design
  • Suitable for more industries and material types
  • Ideal for customers requiring higher flexibility
VST4-2 vision counting machine


VST Series Specifications Comparison

Model

VST4-2

VST4-1

VST-1

Size Range

Φ2–20 mm

L2–50 mm

Φ2–20 mm

L2–30 mm

Φ2–30 mm

L2–50 mm

Accuracy

99.99%, no negative error

Pack Qty

≥5

Free counting

Efficiency

Φ10 mm, 100 pcs, 4–6 packs/min

10,000-20,000 pcs/min

Materials

Small fasteners, plastic parts, etc.

Packaging Machine

Tubular Film, Pre-made Pouch, VFFS

Power/Air

220V 50Hz/0.5–0.6MPa

220V 50Hz

Dimension

1219mm*536mm*698mm

621mm*390mm*372 mm

Power

0.45 kW

0.4 kW

0.35 kW

Notes: Accuracy is based on 5mm steel ball testing; actual results may vary depending on material characteristics.

Size range is for reference only; material testing is recommended


Typical Applications
1. Warehouse Counting & Packaging

  • Integrated counting + packaging + labeling
  • Example: hardware parts, 100 pcs per bag
  • Efficiency: 4–6 packs/min
  • Fully automated workflow with optional air compressor
vision counting and packaging machine


2. Bottle Filling with Turntable System

  • Suitable for carbide or precision parts
  • Combined with rotary table for automatic filling
  • Example: 200 pcs per bottle
  • Efficiency: ~4 bottles/min
Bottle Filling with Turntable System


Frequently Asked Questions
1. Are all materials suitable for VST machines?
No. VST series is best suited for small parts within the defined size range. Material shape, surface, and environment must also be considered.


2. Can over-counting be detected?
Yes. The system automatically detects overcounts and triggers an alert.


3. What is the difference between VST4-2 and VST4-1?
VST4-2 supports larger material sizes and offers broader compatibility.


4. What is the difference between VST4-1 and VST-1?
VST-1 is for total counting only, while VST4-1 supports both counting and automatic packaging.


5. Can counting data be recorded and integrated with systems?
Yes. The system supports data tracking and can integrate with ERP/MES systems, enabling full digital workflow management.

Optional Configurations

  • Hopper feeding system
  • Large display screen
  • Integration with packaging machines
  • ERP/MES connectivity