How to Count Tiny Materials - Rhinestones
In the jewelry accessories, precision manufacturing and other industries, accurate counting and efficient packaging of tiny materials such as zircon, rhinestones, and micro bearings have always been a difficult point in the production process. In response to this demand, we launched the VB4-35-2 four-channel symmetrical vision counting and packaging machine, which can achieve 20-30 packages per minute of 100pcs through our multi-channel vision counting machine, it is greatly helping enterprises to improve production efficiency.
Symmetrical design of four channels, doubled efficiency
The small parts counting equipment adopts a double-sided dual-channel layout (4 channels in total). The materials are evenly distributed to each channel through the vibration plate, and the high-frame rate industrial camera synchronously identifies and counts them. The efficiency is increased by 300% compared with single-channel equipment, which is especially suitable for high-speed processing of tiny materials of 1-5mm.
Higher recognition accuracy
Equipped with a customized optical system, it can accurately identify easily interfering materials such as transparent rhinestones and reflective zircon
The AI algorithm automatically eliminates fragments and sticky particles, and the counting accuracy is ≥99.9%
Supports parameter presets for special-shaped materials, and switches between different product types with one click
Seamless connection with vertical packaging machine
Through the intelligent speed control module, it is linked with the downstream vertical packaging machine to achieve full automation of counting, bagging and sealing. The video measured speed is stable at 20-30 bags/minute (100pcs/bag), and the daily production capacity can be adjusted according to needs.
Typical application scenarios
Jewelry processing industry: packaging of rhinestones, zircon, and moissanite
Electronic components: quantitative packaging of micro-cores and ceramic capacitors
Medical consumables: counting of small-particle tablets, capsules, and other tiny medical consumables
Case analysis
After a Zhejiang rhinestone manufacturer replaced traditional packaging with VB4-35-2
Packaging efficiency increased from 8 packs/minute to 28 packs/minute
Labor costs reduced by 70%, and equipment investment recovered within half a year